Product inspection contents:
Break down inspection contents for “Headsets”
A). Packaging check
•
Export carton / Gift box check
•
Accessory contents check
•
Literature check
B). Visual check
•
Product identification mark and labels
•
Visual appearance and workmanship
C). Safety test
•
General safety item
•
Electrical safety item (Not applicable)
D). Mechanical check
•
Mechanical check
E). Functional check
•
Audio sweep test (20Hz to 20KHz)
•
Acoustic output polarity
F). Special data measurement
•
DCR curve out of ACR.Specification 16Ω±15%(not +/- 0.5 Ohm)
•
Critical size and dimensional check, 3 sets
4.0
Defect classification
4.1
Definition :
Defects detected during inspection are classified within 3 categories –
" Critical ", " Major ",
" Minor " , and the
normal definitions are :
•
Critical:
A defect that is likely to result in hazardous or unsafe conditions for individual using the product or that is contravening mandatory regulations.
•
Major:
A defect that is likely reducing the usability to result in failure of the product and obvious appearance defects affecting the salability of the product.
•
Minor:
A defects that does not reduce the usability of the product, but is nevertheless a workmanship defect beyond the defined quality standard.
Note:
For random inspection, the following rules should be applied:
•
If the same sample has several defects, all defective points should be reported, but the defective category just count for the most serious defective point only.
•
All defective samples should be replaced or repaired before repacking into the shipping cartons.
•
In the case of critical defects, the entire shipment must be rejected as a matter of principle and clients consulted for a decision.
4.2
Quality inspection contents and defect classifications
A). Product Packaging check
Export carton / Gift Box / Blister Pack
A01
Wrong export carton:
MAJOR
A02
Wrong shipping mark or incomplete marking:
MAJOR
A03
Smudge or fuzzy printing on export carton or printed matters found not readable:
MINOR
A04
Smudge or fuzzy printing on export carton or printed matters found still readable or sticker used to cover incorrect markings:
MINOR
A05
Wrong color of printing which beyond Client’s expect color:
MINOR
A06
Export carton marking off position / poor cutting / slant on Brand name:
MINOR
A07
Export carton marking off position / poor cutting / slant on Other printed marks:
MINOR
A08
UPC sticker or Serial number sticker on carton is missing, unreadable or does not match contents:
MINOR
A09
Security gummed tapes missing or not secured / fully sealed on opened end:
MINOR
A10
Length of center security gummed tape less than 2 cm but still secured:
MINOR
A11
Substandard materials reduce usability and salability problem:
MAJOR
A12
Export carton box found wet / damaged / torn / not same stock as reference sample/ incorrect color or gloss:
MAJOR
A13
Blister pack edges are cracked or bent:
MINOR
A14
Blister pack is not sealed or seal is partially broken:
MAJOR
A15
Poor printing / poor cutting / smudged letters / found not readable in blister pack insert:
MAJOR
A16
Poor printing / poor cutting / smudged letters found smudged but still readable in blister pack:
MINOR
A17
Color of blister pack insert is the wrong shade:
MINOR
A18
Printing fuzzy or slightly smudged but readable on gift box:
MINOR
A19
Printing fuzzy, smudged, damaged or missing on giftbox and not readable:
MAJOR
A20
Giftbox slightly scratched, dirty, or slightly damaged less than 1 inch:
MINOR
A21
Giftbox badly scratched, dirty, or slightly damaged greater than 1 inch:
MAJOR
A22
Export carton dirty or damaged:
MAJOR
A23
Inner carton dirty or damaged:
MAJOR
Accessory contents
A24
Missing or wrong accessories parts (included modawrap, ear pieces…etc.):
MAJOR
A25
Missing or torn, damaged on protective polyfoams, carton inserts and polybag causing usability problem:
MAJOR
A26
Torn, damaged on protective polyfoams, carton inserts and polybag
not causing usability problem:
MINOR
A27
Packaging materials wrong placement or not fit inside and may caused transportation damaged (include polyfoam, carton insert…etc.):
MAJOR
A28
Dirt stain on packaging material:
MINOR
A29
Foreign material inside the package:
MINOR
A30
ModaWrap is incorrect size by more then 1mm:
MAJOR
A31
ModaWrap holes are not correct size:
MAJOR
A32
ModaWrap lettering not readable:
MINOR
A33
ModaWrap not correct hardness:
MINOR
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