沃尔玛验厂之工厂产能FCCA质量体系审核纲要 |
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在沃尔玛验厂中,工厂产能FCCA质量体系是审核的重点之一,审核的主要内容清单如下: |
(Quality System part质量体系部分) |
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Factory Quality System工厂的质量体系 |
1.0 Factory Facilities and Environment工厂设施和环境 |
1.0.1 There is sufficient lighting on: Production, revising, finishing, inspection, packing and loading areas? 足够的照明上:生产,返工,加工,检验,包装及装载的区域? |
1.0.2 The facility maintains clean and organized production, finishing and packing areas. |
工厂保持清洁和有组织的生产,加工和包装领域。 |
1.0.3 Facility has separate inspection area with inspection table and proper ventilation. |
工厂有单独的检验区与检验台并且适当的通风设备。 |
1.0.4 Facility has documented pests/mildew and moisture control program, which includes frequent inspections. (In-house or 3rd party) |
工厂已记录害虫/霉菌和湿度的控制程序,其中包括经常巡查。(在公司内部或第三方) |
1.0.5 No broken windows or leaking roofs that may result to product contamination was observed during audit. 没有打破窗户或屋顶漏水,可能导致产品污染的观察审核期间。 |
1.0.6 Factory has metal detecting unit. (Scoring will not apply (N/A) if factory does not need this machine.) 工厂有金属检测单位。 |
1.0.7 (Critical) Factory implements strict sharp tools control procedure to prevent scissors, knives, blades, broken glasses and needles to be mixed with product. |
(重要)工厂实行严格的尖锐工具控制程序,以防止剪刀、刀、刀片、碎玻璃和针头,以混合的产品。 |
1.0.8 Factory has back-up power supply available. “Generator” 工厂有后备电力供应。“发电机” |
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1.1 Machine Calibration and Maintenance机器校准和维护 |
1.1.1 Factory machines and equipments are appropriate to produce Wal-Mart products. 工厂的机器和设备是适合的生产沃尔玛的产品。 |
1.1.2 Factory has documented system and procedure for scheduled equipment cleaning and repairs. 工厂有文件体系和程序,预定设备清洗和维修。 |
1.1.3 Factory machines and equipments appear to be clean and in good running condition. |
工厂的机器和设备显示是清洁和良好的运行状态。 |
1.1.4 Machines, equipments and tools are properly labeled with date of last maintenance/calibration and schedule. 机器、设备和工具有适当的标识最后维修/校准日期及进度表。 |
1.1.5 Machines, equipments and tools that needs to be repaired are properly labeled to avoid accidental use. 机器、设备和工具需要维修时有标识以避免意外使用。 |
1.1.6 Factory has proper, clean and organized storage area of critical tooling (i.e. injection moulds) with labeled shelves. 工厂有适当的,清洁的和有组织的存储区域的关键模具(即注射模)与标识的货架上。 |
1.1.7 Factory has proper documentation and updated inventory of machines, tools, spare parts and equipments. 工厂有适当的文件和更新库存机器、工具、零部件和设备。 |
1.1.8 Factory has maintenance team with suitable skill level and equipments to perform necessary repair and calibration on machines. 工厂维修团队与合适的技术水平和设备,以履行必要的维修和校准的机器上。 |
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2.0 Quality Management System质量管理体系 |
2.0.1 Factory has established Quality Management System that is appropriate to their products and procedures. 工厂建立适合产品和程序质量管理体 |
2.0.2 Workers & Supervisors are familiar to these quality policies and objectives. 工人与主管所熟悉的这些质量的政策和目标。 |
2.0.3 Factory has documented customer complaint system and documented recall program. 工厂已记录了顾客投诉体系,并记录召回计划。 |
2.0.4 (Critical) Factory QC team is independent from Production division. (重要)工厂QC团队是独立于生产部门。 |
2.0.5 Production management and QC team discuss and work together in solving Quality issues/ concerns. (Documented) 生产管理和QC团队讨论和共同努力在解决质量问题/关注的问题。(记录) |
2.0.6 Factory has systems and procedures in place to control the risk of physical, chemical and biological contamination that may damage the product and personnel as well. 工厂有制度和程序能控制物理、化学和生物污染风险,可能会损害产品和人员。 |
2.0.7 Factory conducts risk assessments to identify hazards from chemicals, raw materials, process equipments and tools. 工厂进行风险评估,以识别危险化学品、原材料、工艺设备和工具。 |
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3.0 Incoming Materials Control进料控制 |
3.0.1 Proper first in-first out (FIFO) system on materials are practiced.物料实施先进先出(FIFO)体系。 |
3.0.2 Factory has procedures for quality inspection on incoming raw materials, accessories and components. 工厂有对进仓原物料、配件和部件质量检验的程序。 |
3.0.3 Incoming and outgoing material quantities are monitored and documented. 进料和出货的物料的数量进行监测和记录。 |
3.2.4 Factory has specifications for purchased materials. 工厂有采购物料规范。 |
3.2.5 Factory has documented process and reference samples that ensure incoming raw materials conform to specifications. 工厂有文件程序和参考样品以确保进仓原料符合规格。 |
3.2.6 (Critical) Factory has proper system on material segregation to avoid accidental contamination from rejected items. (重要)工厂已适当的对物料隔离 |
3.2.7 Factory properly separate good quality items from rejects and identifies non-conforming (rejects) materials for replacement. 工厂适当隔离良品(不良品),并确定不良品(拒绝)更换。 |
3.2.8 Facility’s storage areas have sufficient lighting, well ventilated and clean surrounding. 厂房的存储区域周围有足够的照明、通风和清洁。 |
3.0.9 Materials, components and accessories are properly stacked and identified with tags / labels and off the floor. 材料、部件和配件的妥善堆放并有标记/标签并与地板隔离。 |
3.0.10 (Critical) Chemicals and maintenance substances are properly marked and stored to prevent risk of contamination. (重要)化学品和维修的物质妥善标识和储存,以防止污染的风险。 |
3.0.11 Color relevant materials such as fabrics, genuine leather and synthetic PU/ PVC, trims and accessories are sorted by lot numbers. 颜色有关的材料如布料、真皮及合成聚氨酯/聚氯乙烯、装饰及配件按批号储存。 |