Inspection Of Aluminium Bottle

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1 INSPECTION CRITERIA

1.1 COSMETIC

1.1.1 General Cosmetic:The bottle shall be no major pitting, Scratching, Corrosion or spots, finish of surface shall be in good condition. The bottom shall be even, No wobble base is allowed. Colour and style shall be same as ref. sample.

1.1.2 Special Cosmetic Requirements for the Product
1.1.2.1 No dirt, foreign insect inside.
1.1.2.2 No corrosion, rust, spot inside/outside surface.
1.1.2.3 No wobble base and shape deformation.


1.2 FUNCTIONAL (Check on level II)
1.2.1 The bottom should be level and smooth, No wobble is allowed when put on flat surface such as a glass plate.

1.2.2 Lid should be airtight. No severe deformation or irregular shape on spout /lid

1.2.3 The handle and/or belt if any must connect with the body firmly. No loose part and crack.

1.2.4 The surface shall be well finished.

2.TEST:

The products should comply with following tests:
2.1 Leakage Resistance Test per special level S-3 (on site test). Fill the bottle to nominal capacity with water then tip it 90 degree on to its side for 15 minutes and note any leakage. Next, invert the item upside down and shake vigorously and return it right way up. Check no leakage from lid or spout occur.

2.2 Pouring Water Test per special level S-3. After complete the 5.1, pour the water in bottle Check that the water should flow smoothly from the spout of bottle without dripping throughout the pouring operation

2.3 Volume Check per special level S-1. Fill the item to its nominal capacity with water and then empty the water into measuring cylinder to check the volume with an acceptable tolerance of +/- 5%.



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Critical defects:
Sharp point / edge
Burr on the touchable area
Insect infestation

Major defects:
Content of labelling isn’t conformed to specification
Wobble base severely
Lid not tight
Handle/belt not secured
Deformation of shape
Crack/broken on bottle body
Missing/wrong label
Size / dimension out of spec
Fitting section security

Minor defects:
Poor color and color deviation between lid and body

Major / Minor defects:
Dirt stain on inner surface / outer surface
Rough surface/under finished/over finished on surface
Pit/dent mark on surface
Rust/corrosion on surface
Scratch on surface
Dent mark on outside surface



版权声明：本帖为本人原创，未经本人和验货员论坛许可，不得转载

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2.        INSPECTION CRITERIA

2.1        Packaging, marking, labeling, illustration and instruction.
2.1.1        All the packaging material should be new, not damaged nor soaked.
2.1.2        The packaging material can protect the goods from damage during
Transportation. (ISTA test)
2.1.3        The shipping mark, label (such as price label), hangtag. etc should conform to client’s spec and/or approved samples.

The printing and colour must conform to client’s specification
and/ or approved sample and in good quality.


2.1.4        The relevant legal marking and warning must be presented legibly and correctly on the individual packaging and/or product according to the regulation of the importer’s country such as country of origin …etc.

2.1.5        Text of illustration, instruction and warning must be in user’s language. (in English for USA user)

2.1.6        The illustration and instruction on the packaging must conform to the product and its actual performance.

2.1.7        The barcode on the packaging and product must be correct and scannable.

2.1.8        Stickers should be applied straight and no air pockets under stickers.

2.2        Product

2.2.1        Aesthetics / Workmanship check on Level ll
•        Correct shape, size and colour
•        Decoration such as painting, tempo, silkscreen printing, and electro - plating must be in good quality, correct color and located correctly.
•        No sharp point and edge
•        No rust or corrosion
•        Moulding defect such as sink mark, flow line, white mark should be limited to minimum
•        The screw, nail must be secured firmly. No loosen/ missing screws or nails.
•        The parts must be assembled together firmly and correctly.
•        No dirt, stains or contamination
•        Push handles should not be deformed, broken, cracked or flash, and can not move or rotate.
•        Canopy and seat should be tightly fit with frame, operated easily and smoothly. Color and printing on fabric of canopy and seat should match with each other and conform to reference sample. Canopy and seat should be free of poor sewing, loose stitch, untrimmed long thread end, broken, open seam, and jump stitch.
•        No broken needles or metal slivers are in fabric.
•        Seat must be held firmly in position.
•        Strap should be correct width and length. And strip twists are unacceptable.
•        Buckle should be at correct position, and not reversed, cracked or broken.
•        Color and size of all metal tubes should conform to reference sample.
•        All hard components should be free of scratches, dent marks, cracks, flash, sharp point, hard burr. Metal parts should be free of sharp edge.
•        All wheels should not be slant assembled.

2.2.2        Functional check
•        Straight line moving test (Roll Test) conducted on1 out of every 15 units: the distance of 10 feet movement shall not be greater than 2 inch, or a distance of 20 feet shall not deviate over 4 inches.
•        100 lb. Load test conducted on 1 out of every 15 units.
•        Check function of rotation locks of the wheel on all sample size.
•        Check the wheels assembly, too tight or loose is unacceptable.
•        Buckle functional check for 3 times, too tight, loose is unacceptable, white mark is not allowed after the test.
•        All tubes should be protected firmly with cap at ends.
•        Pull Test of safety strap and attachments to ASTM standards

3.        DEFECT CLASSIFICATION LIST
  
Note: Not limit to but only for your reference and according to above definition for standard reference.


3.1        Master carton, product packaging (such as gift box, blister card.,polybag.etc)
- Broken /torn                                                                          Major
- Wet                                                                Major
- Creased / wrinkle                                                Major/Minor
- Scratch/ abrasion                                                 Major/Minor
- With odor                                                        Major
- Poor sealing/ gluing                                                Major
- Substandard packaging material, can’t protect the          Major
  product
- Over size or under size                                        Major
- Incorrect colour / printing                                        Major/Minor
- Poor printing (color shade, white spot, off register. Etc)        Major
- Incorrect quantity or assortment of product                           Critical
-        Polybag dimensions/thickness/ warning statement/Air   Major  
      hole not conform to standard

3.2        Marking, Labeling, illustration and instruction

-Incorrect / missed shipping mark                                Major
-Incorrect / missed price label/ hang tag...etc                Major
-Misleading/ incorrect product description, illustration         Critical
(including photo on the packing) instruction.
-Missed / incorrect legal statement/ warning such                 Critical
as CE mark, country of origin. etc., according to the
relevant safety standard and other regulation
- Instruction sheet missed                                         Major
- Illegible marking                                                Major
- Marking/ label incorrect located                                 Major
- Missed/ incorrect/ unscannable / damaged barcode          Major

3.3        Aesthetics, workmanship, function, safety and reliability

- Size / shape/ colour/ material not conform to                 Major
   specification
- Sharp point, sharp edge                                        Critical
- Rust /corrosion                                                Major
- Intermittent function                                                Critical
- No function                                                        Critical
- Function not as per illustration or instruction                Major
- Missed / loosen screws                                        Critical
- Printing off register                                                Major
- Untrimmed flash / burr                                Critical
- Painting over-spray/ under-spray                                Major/Minor
- Label peel off                                                Major/Minor
- Parts loosen or detached (not small part)                        Major
- Missing parts                                                        Major
- Crack, chip                                                        Major
- Broken                                                        Major
- Dirt /stain                                                        Major/Minor
- Molding defect: sink mark, white mark, flow line.etc      Major/Minor
- Any stitching defect                                                             Major / Minor
- Loose push handle – can be moved or rotated                   Major
- Canopy / seat loose                                                             Critical
- Canopy / seat can not or difficultly be assembled to frame Major
- Mis-match color of fabric                                                      Major / Minor
- Broken needle or similar metal parts in fabric                      Critical
- Strip twist                                                                              Major
- Loose wheel                                                                         Critical
- Wheel can not touch ground (gap over 1.5mm)                   Major
- No function or malfunction of rotation lock                           Critical
- No function or malfunction of buckle                                    Critical
- Buckle broken, crack                                                            Critical



版权声明：本帖为本人原创，未经本人和中国采购员论坛许可，不得转载

阿正

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vicdy

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ayanglyy

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