包装概述

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(家具)包裝品質檢驗標準
一. 所有產品顏色、亮度須符客戶要求;整體顏色須一致(配套產品,如電視櫃上/下座、鏡櫃/鏡子、床頭/床尾/床側板等),產品表面不能有涂膜不夠、面漆不良、出釘、劃傷、油漆壓傷、膠水印、流油等不良缺點。
A. 房間組:
1. 櫃子面板涂膜、面漆須良好,整體顏色須一致,抽頭與前框顏色須一致;
2. 抽頭推拉要順暢,抽頭關上后与前框不能有縫,且上下抽頭側邊毛邊須平齊,抽底板、抽側板不能有油漆污染,抽側板不能有開裂和毛邊等不良,抽底板与抽頭、抽側板間不能有縫;
3. 修飾槽內與整體顏色須一,致不能有漏白或明顯色差(打灰蜡產品殘留要適當,不可擦拭太凈或殘留過多);
4. 同一櫃子上五金裝配顏色、亮度須一致,裝配須正確、牢固;
5. 電視櫃上/下座、高/矮櫃、鏡子/鏡櫃組裝后,配套產品結構牢固、顏色協調。電視櫃的門板推拉自如,不能有撞上下橫和側直,隔板與整體顏色須一致(內抽、隔/層板邊等無明顯色差);
6. 所有產品零部件(如車枳、隔板、架衣杆、五金包等)不能有漏包漏放,且包裝方法、位置須正確。
7. 柱床、雪橇床、床側板(床頭/床尾)顏色、亮度不能有明顯差異,床柱上下段顏色須一致,溝槽、飾花內不能有漏白、灰蜡殘留太多的現象。有飾條、飾片的不能有鬆動、脫落等組立不良, 不可有明顯色差、流油、劃傷等不良, 床肚板與床柱間不能有一條白線。
8. 鏡子側直與上下橫之間不能有離縫、開裂、色差等不良,明鏡不能有劃傷、破損,鏡框邊顏色與整體須一致,加強條須靠模,組裝后位置須正確。
9. 所有產品背板不能有破損,規格須正確,U型釘、傘頭螺絲須鎖正,間距不能過大,背板要鎖緊,日期標、產地標不能漏掉,位置於左上角,表面須乾凈,內部無灰塵、雜物等。
B. 餐廳組:
1. 碗碟櫃上下座顏色須協調, 上座(如—430/440)明鏡邊不能漏出,裝進后框拉槽,內背弧須鎖緊,明鏡不能有劃傷,后中直、中橫不能打裂和鼓起,后中直與后上橫之間縫隙不能大於3mm,縫隙不能有漏白頂板與后、側框間不能有離縫、漏光現象。
2. 中門玻、側門玻、側玻規格須正確,玻璃扣鬆緊适度,不能有打滑、劃傷門框等不良,燈孔及頂燈規格須符要求,門玻、明鏡須擦乾凈,並不能有劃傷,防塵紙板規格正確,不能漏裝,裝隔玻內盒、車枳內盒、五金包的包裝位置須正確並固定牢,隔玻試放應平穩,隔玻扣規格要正確,不能有漏放。
3. 碗碟櫃上下座表面及里面不能有流油、劃傷、漏白、出釘、木裂、色差、組立不良、裝配等不良現象;五金顏色亮度同一產品上的要一致;門合頁不能有變形、鬆動、少釘,合頁須擦乾凈,不可殘留有仿古漆痕;門關上須嚴實且上下平齊。
C. 音響組:
1. 音響組的電視櫃是上下座顏色須協調,電視櫃門推拉順暢不能有撞前框等不良現象;鏈條合頁不能有油漆開花、流油、和清洗不徹底;有隔板的櫃子,隔板邊與產品整體顏色要一致,隔板扣顏色、規格正確,不能漏裝。
2. 音響櫃(—020/030):
明鏡裝上后,與后框之間不能有漏白,明鏡不能劃傷、破損,有門玻的裝配需固定牢,門玻上有商標的統一貼在左下角,不得裝反、裝倒;上飾條、中飾條、立水不能有鬆動,整體顏色上下、側板與正面須一致。
3. 間響櫃(—020/030):有頂燈的,頂燈裝配須正確,不能有鬆動;有隔玻的包裝方式,位置須正確;有電源插頭的,插頭不能漏裝,裝配方式須正確。

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常用包装知识及价格公式
常用包装知识及价格公式◆        包装基本常识 ◆
一，        常用包装材料
        白纸类---普通白纸，拷贝纸，皱纹纸等
        气泡纸/保利绒/海绵/珍珠棉
        纸盒类---白盒，棕色盒，彩盒等(
       塑料袋---PP,PE,OPP,PVC,PVA，收缩膜（PE,PP)等
其它类包装
    产品的包装是产品的重要组成部分，它不仅在运输过程中起保护的作用，而且直接关系到产品的综合品质。以下为我们常用的包装材料及包装：.
    二、常用包装
    （一）内包装
    ⑴ 塑料袋：美国线一般要求热封口，材质为高压的PE料；除非客户有指定要求，否则不允许用PP料。
    ⑵ OPP袋：透明度好，但属脆性，易破裂，多用于蜡烛小玩具等产品的包装，欧洲线客人常要求的.
    ⑶ 彩盒：分为有瓦楞彩盒和无瓦楞彩盒。
    ⑷ 普通棕色瓦楞盒：常用的为3层瓦楞盒和5层瓦楞盒，产品包装好后，一般要用胶带封口。l
    ⑸ 白盒：可分为有瓦楞（3层或5层）白盒和无瓦楞白盒，产品包装后一般要用胶带封口。
    ⑹ 展示盒:其种类较多，主要有彩色展示盒，带PVC盖的展示盒等，通过该包装可直观的看到包装盒内的产品。
    ⑺ 塑料袋+吊卡：一般称PBH。 ⑻ 吸塑卡: Blister Card , 简称BC。 ⑼ PVC盒或PVC桶。 ⑽ 收缩膜；也叫热缩膜，小玩具、蜡烛等产品用此类包装较多。 ⑾ 挂卡。 ⑿ 蛋隔盒。 ⒀ 背卡。  ⒁ 礼品盒；多用于首饰、文具等产品的包装，种类较多。 ⒂ 其它
   （二）中包装
    主要有塑料袋及瓦楞盒包装，瓦楞盒种类主要有FOL 、TUCK TOP BOX 等,
    （三）外包装
    一般用外贸出口纸箱，5层瓦楞盒，瓦楞主要用B/C瓦。外箱价格计算公式为：
    （长+宽+8）/100 x (宽+高+6)/100 X每平方单价。
    其中长、宽、高单位均为CM,例如一个外箱的尺寸为60 X 30 X 40 CM,则价格为
    （60+30+8）/100 X (30+40+6)/100 X 6(市场价) = 4.47元 。
三、常用包装及包装材料的成本估算方法
    ① 纸类：按单位面积包装的产品个数来计算。例如拷贝纸的规格一般为105CM X 75CM
    价格为0.12元/张，如果一张纸能包装5个产品，则每PC产品所需纸的包装成本为0.024元.
    ② 气泡纸：一般按重量计算，即包装1PC产品所需的气泡纸的重量X 市场价。
    ③ 保力绒
    A、手工做成所需形状或尺寸的计算方法：长(M) X 宽（M）X 高（M） X,
    350 ~450元,不同地区有不同的系数，如泉州一般按350元计算，黄岩一般按450元计算。
    B、开模具的保力绒计算方法：模具费 + 保力绒克重 X 0.017元/克， 0.017元/克为价格系数，随市场价格的变动会有一定的涨跌。
    ④ 海绵：一般1CM厚度的海绵价格为3.5/M2, 根据包装产品所需海绵的厚度及平方数来算材料成本，其它厚度的海绵价格按比例计算，如2CM厚的海绵价格大概为 3.5 X 2=7.0/M2. 。
    ⑤ 塑料袋、OPP袋：价格=塑料袋的长（M） X 宽(M) X 2S X 市场价，其中S为塑料袋的厚度，例如1个4丝厚塑料袋的尺寸为 30 X 25 CM, 当时市场材料价为 10800元/吨 ，则塑料袋价格为 0.3 X 0.25 X 2 X 0.00004 X 10800 = 0.065元
    ⑥ 纸盒类：普通棕色内盒价格 = （长 + 宽 + 7 ）/100 X ( 宽 + 高 + 4 )/100
    X 单位价格，其中长、宽、高单位为CM 。
    白盒计算方法与此相类似
    彩盒简易计算方法：彩盒的展开面积( M2 ) X 系数 （ 3.8 ~ 4 ），如果复膜，则系数为4.8
    展开面积的计算方法：〔( 长 + 宽 ) X 2 + 3 〕/100 X 〔( 宽 X 2 + 高 ) + 2 〕/100
    其中长、宽、高为CM, 例如一个不复膜彩盒的尺寸为 7 X 6 X 16 CM,则展开面积为
    〔( 7 + 6 ) X 2 + 3 〕/100 X 〔( 6 X 2 + 16 ) + 2 〕/100 = 0.087 M2
    则彩盒大概价格为 0.087 X 4 = 0.35元
    注：该估算方法只能用于尺寸较小的彩盒。
    一般瓦楞彩盒的基本成本主要包括：用纸成本，瓦楞成本，印刷费用，上釉、压光、复膜的成本，粘贴工资和税收等。(
    纸的规格一般有两种:标规78.7 X 109 CM 和 大规89 X 119 CM .
    彩盒价格的计算方法为按彩盒的实际展开尺寸，根据标规（或大规）尺寸计算出所能做的盒子个数，从而得出单个盒子用纸的费用，再加上瓦楞、印刷、上釉、压光、复膜及税收等费用。
    一般标规印刷为0.10元/ 色， 上釉为0.30元/M2 , 压光为0.60元/ M2, 复膜为0.60 ~ 0.80元/ M2, 瓦楞为1.50 ~ 2.00元/ M2.. _
    一般计算彩盒成本需另加制版费及刀模费，普通尺寸制版费为300~ 600元，刀模费为 150元，彩卡的计算方法与此相类似。
    ⑦ PVC盒或PVC桶，按重量计算成本，目前一般按0.025元/克计算。
    例如一个PVC盒重20克，则成本大概为0.50元
    ⑧ 收缩膜：成本大概为长（M） X 宽（M） X 厚（M） X 15000元/吨 。
    以 上介绍的成本估算方法并非一成不变，需灵活应用，使用时还需同地区、时间、工价、材料的涨跌等相结合，综合分析，才能得出比较准确的结果。在平时业务工作 中，我们还会遇到很多新材料或材料组合，这就要求我们还应多学多问，不断积累相关业务知识，只有这样我们的成本分析才能更准确。
    四、封口和打包
    ① 塑料袋一般都要求热封口，封口时应整齐，牢固，美观;
    ② 彩盒、展示盒、白盒、瓦楞盒等在包装时都应用胶带封口（带插扣的彩盒除外）封口时应做到整洁、美观.
   ③ 外箱一般要用胶带封成“工”型，并打上两条包装带（客人有特殊要求则要按客人要求执行）。
    五、其它
    ① 邮购客户的包装用内盒一般都要求5层瓦楞盒，且品质要求较高，我们不仅要考虑产品在运输途中的安全问题，还要保证产品从客户处邮寄到最终用户处时产品的安全性;
    ② 欧洲客户对环保一般有特殊的要求，纸箱一般要求用无钉纸箱，无金属打包，封口胶带为纸胶带，包装上一般有环保标或回收标
    ③ 产品的包装及包装上的各种标贴等应严格按客户要求执行

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CARTON DROP TEST


摔箱顺序：一角→ 三边（先短边后长边）→六面（先小面后大面）
摔箱高度：1 lbs≈454g   1 in≈2.54cm
重量用的是公斤（KG）        高度
大于或等于        但小于        自由落体
kg        kg        cm
0         9        75
9        18        60
18        27        45
一般来讲重于25KG就不用摔箱

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纸箱操作
WHAT IS THE CORRUGATED?
Corrugated fiberboard or "combined board" has two main components: the liner (面纸）and the medium (芯纸). Both are made of a special kind of heavy paper called containerboard (箱板纸).
Linerboard (瓦楞纸箱外层的高强箱板纸) is the flat facing that adheres to the medium. The medium is the wavy, fluted paper (楞纸) in between the liners.
COMMON BOARD STYLES 常用纸板的种类
Single Face: One medium is glued to one flat sheet of linerboard.
单面纸板：一层芯纸粘接在一层平面箱板纸上。         

Single Wall: The medium is between two sheets of linerboard. Also known as Double Face.
单瓦楞纸板：芯纸粘在二层箱板纸之间，也被称为双层纸板。         

Double Wall: Threesheets of linerboard with two mediums in between.
双瓦楞纸板：二层芯纸夹在三层面纸之间。
（在中国又被称为五层瓦楞纸板）         

Triple Wall: Four sheets of linerboard with three mediums in between.
三瓦楞纸板：三层芯纸夹在四层面纸之间。
（在中国又被称为7层瓦楞纸板）         

Flutes 楞形
Architects have known for thousands of years that an arch （拱） with the proper curve （曲线） is the strongest way to span a given space （跨越一个给定的空间）. The inventors of corrugated fiberboard applied this same principle to paper when they put arches in the corrugated medium（瓦楞芯纸）. These arches are known as flutes （楞）and when anchored to the linerboard with adhesive, they resist bending and pressure from all directions.
When a piece of combined board is placed on its end, the arches form rigid columns, capable of supporting a great deal of weight. When pressure is applied to the side of the board, the space in between the flutes acts as a cushion（垫子） to protect the container's contents. The flutes also serve as an insulator (绝缘体, 绝热器,保温层）, providing some product protection from sudden temperature changes. At the same time, the vertical linerboard provides even more strength and protects the flutes from damage.
Flutes come in several standard shapes or flute profiles (A, B, C, E, F, etc.). A-flute （A楞）was the first to be developed. B-flute was the next and is much smaller than A-flute. C-flute followed and is between A and B in size. It is also the most common large flute profile. E-flute is smaller than B and F-flute is smaller yet. Due to variances in flute sizes between manufacturers, FBA no longer publishes flute guidelines.
In addition to these five most common profiles, new flute profiles—both larger and smaller than those listed here—are being created for more specialized boards. Generally, larger flute profiles deliver greater vertical compression strength （垂直压力）and cushioning, while smaller profiles provide better resistance to process and printing crush.
Different flute profiles can be combined in one piece of combined board. For instance, in a triple wall board, one layer of medium might be A-flute while the other two layers might be C-flute. Mixing flute profiles in this way allows designers to manipulate the compression strength, cushioning strength （减震强度、缓冲强度） and total thickness of the combined board.
Corrugated Basics
What is Corrugated?
Corrugated boxes are easy to recognize. Corrugated is made of paper and has an arched layer, called "fluting," between smooth sheets, called "liner." The corrugated most commonly used to make boxes has one layer of fluting between two smooth sheets. But there are many types of corrugated available, each with different flute sizes and thicknesses（厚度）.
Corrugated is an extremely durable, versatile, economical and lightweight material used for custom-manufactured shipping containers（运输容器）, packaging and point-of-purchase displays（销售展示包装，即所谓POP展示包装）, in addition to numerous non-traditional applications ranging from pallets（货盘、托盘） to children's toys to furniture.

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Why Corrugated?
Corrugated. It's not just a brown box.
Corrugated is a complete, high-performance material design, manufacturing and delivery system. Corrugated is the preferred packaging material because it is:
1.        Durable
2.        Versatile
3.        Lightweight
4.        Environmentally Friendly
5.        High-Tech
6.        Customizable
7.        Protective
8.        Graphically Appealing
9.        Cost-Effective
If it's not just a cardboard box, what is it?
A High-Tech Engineered Material.
What may come as a big surprise to many is that the ever-present corrugated "cardboard box" is high-tech:
1.        Ongoing R&D （研发）programs continuously improve such characteristics as strength-to-weight ratios（强度与重度的比率）, printability, moisture barriers （潮气阻隔） and recyclability.
2.        Corrugated components, designs and end products are manufactured on sophisticated, automatic equipment that reduces costs and ensures consistent performance.
3.        The vast majority of corrugated products are designed and prototyped with advanced, computer-aided design （CAD）and manufacturing systems, providing customers with the best and most cost-effective solutions to their packaging challenges.
Infinitely Customizable.
Corrugated offers thousands of possible combinations of board types, flute sizes (caliper), basis weight, adhesives, treatment and coatings, including flame retardant and static control protection.
Corrugated is the only rigid shipping container and packaging medium that can be cut and folded into an infinite variety of shapes and sizes and direct-printed with high-resolution color graphics (including lithography, flexography and silk screening). And corrugated is not just for displays and boxes. Other uses include low-cost, one-way recyclable pallets, retail bulk bins, and lightweight castles that children can build themselves.
There are hundreds of basic designs and thousands of adaptations, each chosen on the basis of proven experience and the proposed use of the product.
Corrugated is routinely custom-designed to fit specific product protection, shelf space and shipping density requirements (including inner packaging that prevents shifting).
Tenaciously Protective.
Corrugated combines structural rigidity with superior cushioning qualities. Containers, packages and pallets nest products in an optimally protective environment, so even heavy or fragile contents arrive undamaged.
Corrugated offers excellent tear, tensile and burst strength to withstand shipping pressures. It resists impact, drop and vibration damage while offering uniform stacking and weight distribution so the load stays put, regardless of the form of transportation.
Corrugated can be designed to contain flowable, granular or loose bulk products and even hazardous materials. It is also used to ship liquids and fresh foods, with the addition of removable plastic or waxed liners which serve as moisture barriers.
All this from a material that is lightweight, low-cost and recyclable.
Graphically Appealing.
Corrugated containers and packaging are mobile billboards that create product image wherever they travel. Corrugated displays are eye-catching modular units that can be set up quickly and recycled at the end of a promotion.
Corrugated is a very flexible medium that accommodates a wide range of printing options to support the end-use requirement:
1.        Offset lithography and rotogravure (high-volume).
2.        Flexography or letterpress (shorter runs)
3.        Silk screening (displays)
4.        Corrugated can be direct printed in plant or manufactured with high-end process color graphics.
Preeminently Cost-Effective.
One of the least expensive containers ever developed, the overall cost of corrugated shipping containers is usually between one percent and four percent of the value of the goods they carry.
The cost of labor and tools required to produce, fill, and move the container is low. The cost of shipping is low, due to lower weights and higher fill densities than alternative packaging. The trend toward light weighting will continue to drive down shipping costs. Low raw material costs and mass production of corrugated containers makes them particularly cost-efficient.
The ultimate contribution to cost reduction is when corrugated is used as an all-in-one shipping, storage, advertising and display medium - a growing trend both in warehouse and other retail stores.
Environmentally Responsible.
Corrugated, made from a natural renewable resource, has a great environmental record. Corrugated is frequently manufactured using high percentages of secondary fiber (including old corrugated containers, kraft, old newspapers and even straw), thereby diverting these materials from the municipal solid waste stream.
In 2004, more than 24 million tons of corrugated were recovered and recycled in the U.S. -- that's 73 percent of all containerboard produced in the same year. Corrugated has the best recycling rate of any packaging material used today.
In addition, the use of corrugated constructions with high-performance linerboard has led to a significant overall reduction in basis weight and a significant source reduction of raw materials.
Water-based inks are now used almost exclusively for printing graphics on corrugated containers, avoiding the use of lead-based inks and solvents which pollute the air and the water used to wash down printing equipment between color changes.
Box Dimensions
Dimensions are given in the sequence of length, width and depth. Internationally, the words length, breadth and height may be used to express these dimensions. The dimensions of a box are described based on the opening of an assembled box, which can be located on the top or the side, depending on how it is to be filled. The opening of a box is a rectangle; that is, it has two sets of parallel sides. The longer of the two sides is considered its length, the shorter of the two sides is considered its width. The side perpendicular to length and width is considered the depth of the box.
Dimensions can be specified for either the inside or the outside of the box. Accurate inside dimensions must be determined to ensure the proper fit for the product being shipped or stored. At the same time, palletizing and distributing the boxes depends on the outside dimensions. The box manufacturer should be informed as to which dimension is most important to the customer.

ouyajiasi

P。S。以上是给那些没太多金币的朋友的，至于其他的朋友就直接下载附件OK了

ouyajiasi

P。S。 上面是给没多少金币的朋友的，至于其他的就直接下载好了

baihjeypm

路过...............................................................LZ

LAB工程师

谢谢楼主分享

derbychiu

不错的资料！谢谢楼主分享！