标题: furniture [打印本页] 作者: atw 时间: 2012-5-8 00:33 标题: furniture 1. Material Preparation: 原材料处理
"a. Authentically of raw material, present certificate
原木料的来料证明."
b. Anti-Fungal / Anti-Termite application 防白蚁真菌的处理证明. "1, No fungal for the ash wood;
2, anti-Termite: Check before the raw material arrival at the fty; Mark and take notes on the raw-material-coming reports"
c. Kiln Drying - Kiln Dry control procedure and kiln schedule to ensure proper drying. Should have proper monitoring of MC出 during drying process and take out only material with MC ranging 8-12%. 窑干 - 整个烘烤的过程要有确实的记录,出炉的规格料含水率须保持在8%-12%之间. 1, The wood material is dried by the wood supplier, but the factory will re-check, if any material is upper than the MC ranging 12%, the fty will re-dry them. 2, Factory has the report for the drying process.
"d. Identification and control. Regular checking of MC in the production is a must and to segregate wet from dry timber
鉴定和控制- 需有计划的查核规格料在生产线上的含水率. 干 湿材料须是隔离摆放的." Fty has the reports for the humidity everyday.
2. Rough Cutting 粗裁
" i. MC control – Needs to check the woods MC prior cutting re-kiln all woods with high MC
含水率的控制-在开始裁切之前需确定含水率,如果超标须重新回到烘干的处理流程." If the MC is upper than ranging, fty will re-dry the wood material.
ii. Sorting of wood defect –Knots, decay, cracks, etc 木料不良品分类- 木节;腐烂;木裂… "1, Dead knot will be totally rejected by fty;
2, Knot should be smaller than 1.5cm"
iii. Sorting and classifying wood color – yellowish, reddish, whitish, etc., should be segregated to undergo right toning process for color consistency.以木头本身的不同颜色分类 - 偏黄色;偏红色;带白色… 需分别进行不同颜色的调色处理流程以便颜色初步一致.
iv. Proper identification and disposition of sorted defective woods 挑选不同缺点的木料并分类堆放.
v. Whenever possible use multiple head drills to minimize errors of hole distances. 尽量用多头鑚机器去鑚孔以尽量减少孔距的误差. Fty inspects the hole distances 3-5% randomly and has daily report for the inspection.
vi. Use go-no-go gage during QC inline inspection to prevent escalation of defects 在产中核查的过程中使用度量工具去核查避免缺点遗留.
"vii. Proper cover of materials not processed for extended time to avoid absorption of moisture especially during wet weather condition
原材料在不加工的其间 特别是处在湿度偏高的环境时要特别保护加盖隔离 避免再度吸湿." "1, Check raw material MC everyday
2, The treated wood is shrink wrapped to protect from humidity. "
"viii. Woods with higher MC will be put inside a re-conditioning or de-humidifying room until within the acceptable MC
有发现含水率超出标准的材料须重复烘干的处理过程 直到达到接受的标准为止. "
3. Production Process 生产流程
"a. Base on fty flow chart, establish a QC check points to sort out and prevent defects records should be kept,
根据生产流程,建立QC核查流程避免问题遗留并将此记录. " fty' has many QA's to check through out all the process.
b. MC controls at key points to ensure only within right MC are processed. 只有控制在允收范围内的部件才能进入下一生产环节.
"c. Balance of process and equipment to have enough capacity to support assembly operation in set.
从生产过程及机器设备是否足够去权衡产能."
"d. Color shade band need for references during pre assemble or assemble to segregate extreme colors and to undergo toning process.
在组立过程中需要参考色板,不在范围之内的产品须重回调色的加工流程."
e. Factory should create a trial-assembly team to regularly collect components from different operations and machines to check proper fittings thereby preventing defective components earlier to continue into the final process. 工厂需要组建一个专业专一的试组立团队有计划的核查检验在不同生产流程的不同工序 避免不良问题遗留到最终流程. The fty has daily report for their factory performed inline inspection.
4. Hardware Preparation 五金配件
a. Create an effective system to ensure correct and complete hardware in a pack.建立一个有效的系统以确保包装正确，完整地五金配件.）
b. Use Blister Pack whenever possible to avoid missing hardware 尽可能使用泡壳试的包装方式以免遗漏配件. fty' will follow our example for the blister pack.
c. Hardware box should be properly identified to avoid accidental disposal 五金配件包要有适当的标识以避免被意外处理丢失.)
5. Assembly Process 组立生产流程
a. To assess the total assembly jigs/table and capacity to ensure drying time of glue prior removing from the jigs thereby eliminating possible cracks at joints cause by early removal from press.需评估所有的组立夹具/工作台是否足够, 以保证组立件不会因过早脱离夹具,胶水干燥时间不足而拼接开裂. The factory has daily report for the assembly line
b. Ensure enough quantity of glue in the gluing operation. 确保胶水要足够在拼接的位置.
c. Cleaning after assembly – remove excess glue before drying product to avoid smeared at exposed surfaces. 组立后的清理 - 避免胶痕残留在产品表面须立即清理多余的胶水在产品烘干之前.
d . Check strength of joints throughout production process 在整个生产过程中需要经常测试拼接处的胶合强度. The factory will check the strength in 4 hours after the joints process.
e. Check moisture content near joints throughout production process.在整个生产过程中需要核查拼接处的含水率. The factory has daily report for the moisture check.
6. Painting Process 涂装生产流程
"a. If possible use only single paint supplier and paint received should be pre-mixed or if not should only have one mixing technician
如可能须使用一个油漆供应商, 油漆供应商应该先调配好再送到工厂，不然在生产过程中的油漆调配应该是同一个技术员."
b. Separate painting line for different color and painting must be away from sanding, reworking that could airborne dust and settle on the newly painted products避免涂装后的产品被污染灰尘及其他的破坏 油漆生产线须与砂光生产线 修补生产线分开.
"c. Ensure MC is within the acceptable level prior painting to avoid peeling, flaking, cracking and other possible defect caused by wet surface
为避免产品出现油漆脱落;开裂 等等缺点产生 需要确保含水率是控制在允收的范围 在上途装生产线之前."作者: MS168 时间: 2012-5-8 10:29
在线执勤。。。。。。。。。。。。。。作者: Jack-Huang 时间: 2012-5-8 12:10 .....支持发贴.作者: boa537204 时间: 2012-5-8 17:29
兄弟,精神可嘉,但进错房间了作者: martinzjh 时间: 2012-5-8 23:50
好东西作者: Tony.L 时间: 2012-5-10 21:49
很有用的知识！！
.....支持发贴.